Industrial Maintenance Mechanic Job Duties: Ensures operation of machinery and mechanical equipment by completing preventive maintenance requirements on engines, motors, pneumatic tools, conveyor systems, and production machines; following diagrams, sketches, operations manuals, manufacturer's instructions, and engineering specifications; troubleshooting malfunctions.

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* * * * * * Mechanical Information * * * * * *

Mechanical Maintenance Exam No. 1
General mechanical questions with answers
Free online Industrial Training Skills Assessment Tool
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Free Engineering Mechanics Online Practice Tests
59 Tests for Engineering Mechanics
Free Mechanical Aptitude Test
This free mechanical aptitude test measures your knowledge of straightforward physical and mechanical concepts.
Free online Industrial Training Skills Assessment Tool
This is a great tool for new-hires, existing employees, students, and individuals to test their own knowledge.
Maintenance for Industrial Systems.rar
This text book gives future industrial technicians a strong basis in primary theory coupled with a sensible “arms-on” approach that features exposure to actual-life tools used in the trade today.
Industrial Mechanics and Maintenance 3rd Edition
This book fills the need for up-to-date instructing resource that focuses on the needs of business mechanics, technicians, and engineers working with industrial mechanical and energy-transmission products.
U.S. Bureau of Labor Statistics : Occupational Outlook Handbook
Industrial Machinery Mechanics and Maintenance Workers
Air Compressors Tutorial
Types of Air Compressors; Reciprocating, Rotary Vane, Screw Components; Safety Devices, Pressure Control, Air Intake System, Cleaning Air Filters, Air Receiver, Intercoolers, Lubrication System, Troubleshooting Chart, References.
Mathematics for Mechanics
# Algebra # Geometry # Trigonometry # Analytical Geometry # Calculus # Vectors
Free Practice Problems - Practice Tests for Math, Science and Engineering
Maintenance Management
Maintenance management knowledge base - Certification as Maintenance Reliability Professional - ProActive maintenance - Benchmarking - Asset management - Maintenance basics - Risk assessment - Best maintenance practices - Craft effectiveness - Reducing cost of PM.
Introduction to Machine Tools
Basic information on machine tools. Lathes, Mills, Drill Presses.
Introduction to Machine Tools
These pages will introduce some of the basics of machine tool use for prototype fabrication.
Auto Repair Help
#Car Maintenance #Troubleshooting #Regular Maintenance #Quick Tips! #Troubleshooting #Fix It Yourself
Car maintenance and repair tutorial
This tutorial is designed to assist the do-it-yourselfer with performing automobile repairs. It is structured around problem areas, such as "my car won't start", encapsulating the problem area with an overview of the diagnosis and repair.
FREE Pump Troubleshooting Software
Discover the quick and easy way to solve your pump problems
2 Point Perspective Tutorial
Lesson in how to map out a 2 pt perspective drawing from plan and elevation views
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* * * * * * Machine Calibration * * * * * *

7 Steps to Take Before a Laser Calibration
Before bringing in a laser-calibration solution, consider the following steps involved in a machine-tool "tune-up." Machine-tool calibration starts with the geometric alignments—level, flat, straight and square
machine tool diagnostic and calibration technology
The first step on the road to knowing that parts coming off the machine meet specifications is ensuring in advance that the machine itself is capable of the desired accuracy.
Marathon SERVICE knowledge base
Descriptions and information with illustrations of alignment and adjustments
Backlash Compensation
Whenever one of the three lead screws changes its direction of rotation, the slideway it drives should begin to move immediately. This is the ideal situation. In reality this does not happen.
rebuilding, retrofitting and repairing machine tools
Below you'll find articles on rebuilding, retrofitting and repairing machine tools. We hope you'll find these articles helpful.
Fadal Machining Center Maintenance Manual
Maintenance Manual - (pdf format)
Expert CNC Troubleshooting and Repair Information for Everyone.
Checking Chuck & Spindle Run-Out
Set the “zero” on the dial indicator, as shown in. the Illustration to the right. To check run-out, rotate the spindle.
Five Basic Errors in Shaft Alignment
Properly aligned shafts will do more to increase bearing, seal, and rotor life than any other single thing you can do after lubrication.
Table saw alignment
Most American style hybrid and contractor saws are constructed in a similar way, so if you need to align your table saw, this article may provide some useful tips.
Detail of CNC machine tool backlash
Backlash in the X and Y axis of machining centers is most obvious when milling full circles. If any backlash exists, there will be a nasty witness mark on each quadrant line.
Eliminating Backlash, Part 1: Basics
When the axis is commanded to move, the drive motor may turn briefly before movement begins. That delay is the backlash.
Eliminating Backlash, Part 2: Refinements
sources of the backlash on a given axis: Leadscrew & Nut, Leadscrew and/or Nut Mounting, Motor Drive Mechanism, Slideways and or Gibs, Machine Flexure and Rigidity
Dial Indicator Alignment Procedure
The procedure for doing reverse dial indicator alignment is not a difficult one. There are several steps which need to be taken for a successful alignment job
Use and Care of the Dial Indicator
Make the following measurements of a motor of known dimensions to an accuracy of 0.0001 inch: shaft radial runout, inner bearing ring face runout, and outer bearing ring face runout.
Reverse Dial Alignment
Mis-alignment can be the most usual cause for unacceptable operation and high vibration levels.
Squaring up your Mill
Table left/right movement is referred to as the X axis. Table in/out movement is the Y axis. Headstock up/down movement is referred to as the Z axis.
Laser Non-contact and High-Resolution Dial-indicator for Spindle run-out and 5-axis machines
Dial-indicators have been extensively used to check the machine geometry accuracy. However, because of the low resolution and the mechanical contact, its application for precision measurements are rather limited.
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* * * * * * Hydraulics Information * * * * * *

Fluid Power mechanic Certification
The test consists of questions relating to Fluid Power Fundamentals, specialized fluid power topics, ladder logic, system integration, and electrical control technology.
Fluid Power
Hydraulic Fluids, Pumps, Fluid Lines and Fittings, Valves, Sealing Devices and Materials, Reservoirs, Strainers, Filters and Accumulators
Basic Hydraulics
Pressure & force, Pascal's Law, flow, Basic Systems- reservoirs, filters, accumulators, pressure guages, fittings & connectors. Pumps- gear, vane, piston. Hydraulic motors, cylinders. Control valves- pressure & directional. Hydraulic symbols, Hydraulic circuit diagrams.
Pascal's Principle and Hydraulics
Hydraulic systems use a incompressible fluid, such as oil, to transmit forces from one location to another in their operation.
Fluid Power - Intro to Hydraulics, Pneumatics, and how it all works
They eliminate the need for complicated systems of gears, cams, and levers. The fluids used are not subject to breakage as are mechanical parts, and the mechanisms are not subjected to great wear.
Hydraulics Tutorial
In order to avoid any damage due to ignorance, this document prepares the user for proper care and installation of the hydraulic equipment related to servo-valve controlled systems
Hydraulic Glossary
Intro to Hydraulic Components 120
Hydraulic Symbols Tutorial
Hydraulic Symbols with description of item
Fluid Symbols
Basic Fluid Symbols
Basic Hydraulic formulas
This page that provides you with formulas involving basic hydraulics.
Fluid Power Formulas
Online reference tool for mechanical designers. Includes engineering data tables, material info, manufacturing methods, design guides and more.
Hydraulic Systems Formulas
Torque and horsepower relations, Relationship between displacement and torque of a hydraulic motor, Heat radiating capacity of a steel reservoir
Hydraulic Design Equation Formulas
Provides science, math, engineering, equation, formula design calculators, programs and freeware
Hydraulic Technical Library
Hydraulic maintenance tips & other technical data.
Moog Electrohydraulic valves
Moog Inc. was the founded in 1951 byWilliam C. Moog, inventor of the Electrohydraulic Servovalve. His creation heralded a new era in precision control
Hydraulic Troubleshooting
By following an organized step-by-step testing procedure, the problem can be traced to a general area, then if necessary, each component in that area can be tested or replaced.
Hydraulics Tutorial
The golden rule of servo safety is cleanliness. Never assume anything is clean enough until you prove it. Any disassembly or modifications to the hydraulic system between the filter and servo-valve calls for a full scale flushing operation described
Hydraulic oil Properties
Optimal properties of hydraulic oils are achieved by a combination of a base oil and additives (anti-wear additives, detergents, Additives in lubricating oils#Anti-oxidants, anti-foaming agents, rust and corrosion inhibitors etc).
Hydraulic Oil; Keep it Clean - Keep it Cool
One of the most important requirements to consider for optimum operation of any hydraulic system is quality and cleanliness of the hydraulic oil. The cooling of the oil is accomplished by the proper design of the reservoir and efficiency of the heat exchanger.
Building a SimHydraulics Diagram
The MathWorks SimHydraulics diagram from Simulink. Simulink is an environment for multidomain simulation and Model-Based Design for dynamic and embedded systems.
Hydraulic Resources Formulas
cylinder pressure, cylinder area, cylinder force, cylinder speed, cylinder volume, fluid motor torque, fluid motor speed, fluid motor horsepower, pump input horsepower, pump input torque, pump displacement, pump input speed, pump efficiency, pump flow
Conversions and Hydraulic Formulas
Conversion Chart, Hydralic Formulas, Hydraulic Pumps and Motors
Hydraulic Formulas
Hydraulic Formulas and equations needed for calculations
Hydraulic Thermal Formulas
cooling,resevoir cooling capacity,oil heat,heat in oil,heat due to pressure,heat due to flow
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* * * * * * BASIC HAND TOOLS * * * * * *

Safety Precautions & wrenches
Wrenches, Open-end, Box, Combination, Socket, Torque, Adjustable, ..more.
Tools and Their Uses
Ch.1 Introduction, Ch.2 Safety, Ch.3 Reading Measuring Scales, Ch.4 Tool Boxes, Ch.5 Dividers, Ch.6 Types & Uses ... over 50 chapters.
Precision Measuring Tools
Descriptions with picture
Hand Tool Tips
It is important to choose your tools correctly and use them safely.
Using Hand Tools
The great variety of tools may be divided by their use into definite groups.
hand tools
This section was designed to help increase your hand tool knowledge.
ProperTool use and abuse,default,pg.html

* * * * * * MACHINE TOOLS * * * * * *

TrackPro Calibration Management
TrackPro Calibration Management software allows you to track the status of recurrent items such as calibrations, maintenance, validations, and reminders.
Computerized Maintenance Management System
A CMMS software package maintains a computer database of information about an organization’s maintenance operations.
Getting a Handle on Machine Tool Accuracy
The first step on the road to knowing that parts coming off the machine meet specifications is ensuring in advance that the machine itself is capable of the desired accuracy.
Protecting Machine Tool Spindle Bearings
The most critical components of a machine tool spindle are its bearings.
CNC Programming
Importing machining directions from CAD programs and exporting commands to CNC hardware is one way to save time and effort in next-generation tools.
SERVICE knowledge base
Marathon Machine Tools - Machine Tools service FAQ
CNC Cookbook
Along the way I have written a number of explanatory and other articles about machining and CNC.
New Compensation Method Improves Machine Tool Accuracy
optical tooling applications
Let's take a closer look at the practical side of Optical Tooling. We'll go over some examples of Optical Tooling principles at work and what you can do with the instrumentation.
CNC System - Electrical Components
An encoder is a device used to change a signal or data into a code.
OpAmp Electronics
DC Theory, AC Theory, Semiconductor Theory, Digital Theory
"Milling Machines" Milling Machine Maintenance - Lubrication
"Types of Milling Machines" Work Holding
"Milling Machines" Tool Holding
Milling Machines - Backlash
"Vertical Milling Machine" Machine Construction
Squaring a part on a Vertical Milling Machine
"Horizontal Milling Machine" Machine Construction
"Horizontal Milling Machine" Machine Operations
Free eBook Download
The cnc manual pdf book Documents at ebooksquad, we provide free pdf file Manual Books, Tutorial, Service Manual and more
Fryer Machine Systems Maintenance Manual
Fryer Machine Systems Maintenance Manual Easy Turn with Touch 2000i Control
CNC Manual pdf
Anilam 5000M CNC Programming and Operations Manual
Encyclopedia -Milling machine
A milling machine is a machine tool used for the complex shaping of metal and other solid materials.
Encyclopedia -Machine tool
A machine tool is a powered mechanical device, typically used to fabricate metal components of machines by machining
Encyclopedia -CNC
The abbreviation CNC stands for computer numerical control, and refers specifically to a computer "controller" that reads G-code instructions and drives a machine tool
Encyclopedia -Metrology
Metrology is the science of measurement. Metrology includes all theoretical and practical aspects of measurement.
Instructions How to use a Milling Machine
Milling is the process of machining flat, curved, or irregular surfaces by feeding the workpiece against a rotating cutter containing a number of cutting edges.
Instructions How to use a Lathe
The lathe is a machine tool used principally for shaping pieces of metal (or other materials) by causing the workpiece to be held and rotated by the lathe while a tool bit is advanced into the work causing the cutting action.
Diagram of an Engine Lathe
Explanation of the standard components of most lathes
Machine Restoration Tips 1
These pages contain tips to be used in the restoration of machine tools.
Eliminating Backlash, Part 1
According to the CNC Dictionary, backlash is any kind of unexpected play in an axis due to clearance or looseness of mechanical parts.
Eliminating Backlash, Part 2
How to go about diagnosing? Simply put, there are just a few areas that can be sources of the backlash on a given axis
Milling machine
A milling machine is a machine tool used for the complex shaping of metal and other solid materials. Its basic form is that of a rotating cutter or endmill which rotates about the spindle axis (similar to a drill), and a movable table to which the workpiece is affixed.
"Milling Machines" Tool Holding
"Milling Machine" Milling Machine Types
"Milling Machines" Milling Machine Maintenance
Milling Machine (Millmaster CNC)
BME - Machine Shop on-line manual: Milling Machine
various machine manuals download
Cincinnati, LeBlond, South Bend, Bridgeport, K & T, Pratt & Whitney, B & S, ..
Fadal support
Operations and Maintenance manuals - pdf format

* * * * * * BASIC LUBRICATION * * * * * *

Basic Lubrication
A Review of Basic Lubrication Concepts - Friction - Types of Lubrication - What every Lubricant Must Do - Components of a Lubricant - The Evolution of Synthetic Oils.
Motor Oil
Motor Oil From Wikipedia, the free encyclopedia. While the main function is to lubricate moving parts, motor oil also cleans, inhibits corrosion, and cools the engine by carrying heat away from the moving parts.
Lubrication and Oil Analysis Dictionary
625 items, listed from A to Z. Or from A.G.M.A. (American Gear Manufacturers Associations) to ZDDP (Zinc dialkyldithiophosphate).
The Hidden Cost of Oil Changes
Unlike changing the oil in your car based upon time or miles, oil changes for industrial equipment should be based on need where no other practical solution to restore proper lubrication is available.
Classification of lubricants
General classification of lubricants; Classification of lubricants by application; Classification of lubricants by additives
Engine oil (motor oil)
Functions of engine oil stable oil film between sliding surfaces reliable engine operation in a wide temperature range Rust (corrosion) protection Cleaning the engine parts Sealing piston ring Prevention of foaming Cooling the engine parts
Machinery Lubrication
Lubricants, Oils, Maintenance. Don't Just Measure Performance … Manage It. Particle contamination control has several components, but it begins with good lubricant storage, handling and application methods.
Lubricant Analysis Supports Predictive Maintenance
Identification of the root causes of internal damage is definitely part of effective lubrication management.
Electric Motor Bearing Greasing
One of the most important components of any electro- mechanical maintenance program is the lubrication of bearings.
Synthetic & Specialty Lubricants
Tribology Tech-Lube is a leader in the manufacturing of specialty, synthetic, and semi-synthetic lubricants, oils, and greases
Synthetic Lubricants
All synthetics are not alike. Selection should be based on the optimum base stock type for the application.
Gear Oils
Properties of gear oils; Proper viscosity; Ability to withstand extreme pressures (EP); Thermal and oxidation stability; Corrosion and rust protection; Compatibility with seal materials.
Additives in lubricating oils
Friction modifiers; Anti-wear additives; Extreme pressure (EP) additives; Rust and corrosion inhibitors; Anti-oxidants; Detergents; Dispersants; Pour point depressants; Viscosity index improvers; Anti-foaming agents

* * * * * * BEARINGS * * * * * *

Bearing failure and their cause
Bearings are among the most important components in the vast majority of machines and exacting demands are made upon their carrying capacity and reliability.
Bearing Failure: Causes and Cures
Excessive loads usually cause premature fatigue. Tight fits, brinelling and improper preloading can also bring about early fatigue failure.
RCFA: Bearing Failures
When a bearing in a critical piece of equipment fails prematurely, a maintenance specialist knows the failure usually indicates there is more here than meets the eye.
Rolling-element bearing
From Wikipedia, the free encyclopedia
Bearing & Bushing Links
Mechanical seal optimization and rolling element bearing selection
cost justifications to learn how making the right decisions regarding these components
Monitoring for and preventing costly bearing damage
Bearing maintenance and proper analysis are the keys to keeping equipment up and running
Air Bearing Basics
Basically, air bearings use a thin film of pressurized air to support a load
Bearing Basics
. Bearings Don't Like Particles. Bearings Rust Easily. How to Mount Bearings. Fitting Effects
How Bearings Work
1. Introduction to How Bearings Work 2. The Basics 3. Bearing Loads 4. Types of Bearings 5. Lots More Information

* * * * * * CONVEYORS * * * * * *

Conveyor Belt Tracking
The most important item is the alignment or tracking of your conveyor belting through the conveyor system.
Conveyor Glossary
Conveyor terminology Glossary
glossary and links to conveyor information
Conveyor System Maintenance Procedures
The following sections cover the basic aspects of conveyor maintenance for a conveyor system
Conveyor Belt Maintenance
Conveyor belt maintenance not only includes proper care of the belt itself but also includes care and maintenance of the frame and accessories.
I-A. Conveyors
Conveyors are used to move materials over a fixed path. The major types of conveyors are
Conveyor Basics
Gravity conveyors, Belt conveyors, Live roller conveyors, Chain conveyors, Glossary
Bearing basics, Belt lacing, Belt tracking, Belt replacement, Belt selection, Drive chain tensioning, Glossary, Gravity conveyor basics
Conveyor Maintenance
Conveyor Tracking
Basic Rules For Conveyor Belt Tracking or service tips
Conveyor Maintenance practices
To get the most out of your conveyor system, your maintenance practices should include far more than just emergency repairs.
Hytrol Conveyor Installation & Maintenance Manuals
You can download the latest versions of Hytrol's Installation & Maintenance Manuals here

* * * * * * Small Engine Repair * * * * * *

How to Repair Small Engines
Small gas engines serve us in many ways. They power lawn mowers, tillers, cultivators, trimmers, edgers, snowblowers, chain saws, pumps, generators, air compressors, and other useful home tools.
Troubleshooting and Repair of Small Gasoline Engines
This document addresses some of the most common ailments and provides detailed instructions for their diagnosis and cure.
Online Troubleshooting Guides
The links below will open a pop up window displaying the main page for the troubleshooting guide of your choice.
Repair and Service Tips for Briggs and Stratton Small Engines
This site contains tips and advice on repairing and servicing many types of Briggs and stratton small engines
Small Engines
This site helps users troubleshoot common and complicated problems with outdoor power equipment and small gasoline engines
Honda Engines - Troubleshooting tips
Please refer to your owner’s manual for details on all maintenance procedures and troubleshooting for your specific model. Find an owner’s manual here
Notes on the Troubleshooting and Repair of Small Gasoline Engines
This document addresses some of the most common ailments and provides detailed instructions for their diagnosis and cure
Briggs and Stratton Repair Guide
How to repair and Maintain Briggs and Stratton small Engines

* * * * * * Bicycle Repair * * * * * *

Bicycle Repair, Maintenance
A Complete, Illustrated Online Bicycle Repair and Maintenance guide for road bikes, mountain bikes, Bmx bikes , general bicycles, and even for fixing recumbents
How-to bicycle repair
Bicycles are easy and fun to fix. Everything’s right there, easy to see and figure out. With basic hand tools, you can make many common repairs. Just by riding, you can diagnose problems.
Bicycle Repair Help and Education
Written by Park Tool Director of Education, Calvin Jones, the Big Blue Book is the perfect reference guide and step-by-step repair manual for nearly any bike, including road, mountain, bmx, and single-speed. We wrote the book on bicycle repair.
Bicycle Repair
Articles about bicycle repairing. hub, cone, cup, adjust, ball, bearing, tools, tool, cantilever, brake, derailer, derailleur, adjust, adjustment, seatpost, seat, post, chain, chainwheel, straighten, cable, chain, crank
Bicycle Repair Guide - Video Tutorials
Basic Bike Repair Tools, Chooseing the Right Lubricants, Bicycle Tune Up, Rear Derailleur Adjustment, How to True a Wheel, How to Replace a Broken Spoke, How to Check If Your Bearings Are Worn
Bike Repair Pages
Keeping your bike in good condition, well-tuned and well-maintained, makes you a safer biker. Learn how to repair and maintain the exposed parts yourself. Troubleshooting – Diagnosis of bike problems by symptom
Bicycles/Maintenance and Repair
Bicycles throughout the world are made with standardized, interchangeable parts. Unlike many modern products, the technology used in bicycles is simple enough to allow many riders to repair their own vehicles with a minimum of effort.
Bike Repair & Maintenance
Bicycling Magazine features bikes, bike gear, equipment reviews, training plans, bike maintenance how tos, and more
Bicycle Repair Articles
Articles describing bicycle repair techniques. Bicycle repair articles, repairing bicycles, bicycle repair, bike repair, bike tune up
Bicycle Repair
Learn how to repair bicycles with tips from our expert in this free bike repair video series.
Bicycle Repair Guide and Service Instruction Directory
The Total Bike Resource Center features the latest bicycle news, free photo classifieds, technical schematics, service manuals, repair information

* * * * * * Industrial Mechanic Jobs * * * * * *

Industrial Mechanic Technician Jobs
Job search (all U.S.) for All Industrial Mechanic Technician Jobs at
Industrial Mechanic Jobs
Search thousands of Maintenance and Installation Jobs
Industrial Mechanic Millwright Jobs
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Millwright Industrial Mechanic Jobs
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Job Central-Search jobs in the United States
Job provides job listings and employment opportunities, over 70% of which are not on commercial job boards/sites
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Jobs Careerlink community help wanted bulletin board
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industrial maintenance mechanic jobs
Industrial Maintenance Mechanic Jobs, Maintenance Mechanic Electrician Jobs, Industrial Mechanic Jobs, Industrial Maintenance Technician Jobs, Plant Mechanic Jobs, Senior Mechanic Jobs, Maintenance Person Jobs, Heavy Equipment Mechanic Jobs, Maintenance Tech Jobs, Mechanical Maintenance Technician Jobs
Industrial Mechanic jobs & careers
Find all Industrial Mechanic jobs. Industrial mechanic job search made simple at SimplyHired, the largest search engine for jobs.
Job Bank Info
Find Your State Job Bank
employment spot
Employment resources for the job seeker and employer
employment guide
Employment provides job search resources including job fairs, online degree programs, career advice, and work at home jobs
The Federal Government's Official Jobs Site
Create and store a resume for applying to Federal jobs. It's fast, and makes it easier for an employer to find you!
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Write Your Resume Online create resumes online simple to follow resume wizard takes you step by step to write your resume, free to use with easy editing system to make changes and updates as needed.
Mechanical | Hydraulic | Hand Tools | Machine Tools | Lubrication | Bearings | Conveyors | Small Engine Repair | Bicycle Repair | Jobs | Employment Agency | Mechanical Engineering | Plumbing

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